Space Telescope mirror substrate

Physics – Optics

Scientific paper

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Fabrication, Glass, Hubble Space Telescope, Mirrors, Substrates, Honeycomb Cores, Inspection, Thermal Expansion

Scientific paper

The paper considers the Space Telescope lightweight mirror substrate. The ULE glass fabricated into a 10-in. thick core faced with front and back plates was manufactured by flame hydrolysis which reacts silicon and titanium tetrachloride vapors in a flame to produce molten glass particles. These particles are collected on rotating tables to form 60-in. diameter clear glass disks 5-6 in. thick, from which the substrate is fabricated. ULE is weldable, so that disks sawed into slabs are welded into inner and outer rings and a honeycomb core. The coefficient of thermal expansion (CTE) of ULE is in a linear correlation with ultrasonic velocity, permitting nondestructive evaluation and documentation of the actual material used for component parts; this assures that the final blank will meet the homogeneity requirements for CTE and for near-zero CTE.

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