Ball bearing tests to evaluate Duroid replacements

Statistics – Applications

Scientific paper

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Scientific paper

ESTL has completed a programme to identify and qualify a self-lubricating material to replace RT/duroid 5813 ("Duroid"), for ball bearing cage applications in space mechanisms. Following literature reviews, material evaluations, friction and wear testing and a ball bearing screening test programme, PGM-HT (a PTFE/MoS2/glass fibre composite) was selected for evaluation in ball bearings. PGM-HT cages were tested extensively in conditions representative of that experienced by a selection of current mechanism applications. Different types (and sizes) of ball bearings and cages were tested over a range of operating speeds, loads (contact stresses) and under different environments. From these tests, it was concluded that the torque behaviour of PGM-HT lubricated bearings was identical to that of Duroid. A design guide was then prepared to summarise the findings and assist designers with torque and lifetime predictions.

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