A New Technique Producing Double-Sided Spherical Fresnel Lens Segments Assembled to Large Aperture Lenses

Physics

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Scientific paper

A new technique of molding of lens segments has been developed to produce a large, double-sided, curved Fresnel lenses for refractive telescopes. The molding process involves two steps of spherically curved plate formation and lens gro ove transfer onto the curved plate. These molding process have been carried out with two sides of the diamond-cut dies set in the hydraulic press machine at elevated temperatures to the lens material that is a transparent UV-acrylic of Mitsubishi. Ultra-precision dies were made of oxygen-free copp er, which were cut by diamond to ols to make Fresnel facets. A four-axis ultra-precision cutting machine has been developed first to manufacture ultra-precision mold dies. Double-sided, curved Fresnel lens segments will be used as circumference petals of lenses of 2500mm aperture surrounding a 1500mm diameter central lens.

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