Ionizing radiation effects on ISS ePTFE jacketed cable assembly

Computer Science – Performance

Scientific paper

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Space Environment, Materials, Iss, Synergistics Effects

Scientific paper

Polytetrafluoroethylene (PTFE), which is susceptible to embrittlement by ionizing radiation, is used as a primary material in the Mobile Transporter's (MT) Trailing Umbilical System (TUS) cable on the International Space Station (ISS). The TUS cable provides power and data service between the ISS truss and the MT. The TUS cable is normally stowed in an uptake reel and is fed out to follow the MT as it moves along rails on the ISS truss structure. For reliable electrical and mechanical performance, TUS cable polymeric materials must be capable of >3.5% elongation without cracking or breaking. The MT TUS cable operating temperature on ISS is expected to range between -100°C and +130°C. The on-orbit functional life requirement for the MT TUS cable is 10 years. Analysis and testing were performed to verify that the MT TUS cable would be able to meet full-life mechanical and electrical performance requirements, despite progressive embrittlement by the natural ionizing radiation environment. Energetic radiation belt electrons (trapped electrons) are the principal contributor to TUS cable radiation dose. TUS cable specimens were irradiated, in vacuum, with both energetic electrons and gamma rays. Electron beam energy was chosen to minimize charging effects on the non-conductive ePTFE (expanded PTFE) targets. Tensile testing was then performed, over the expected range of operating temperatures, as a function of radiation dose. When compared to the expected in-flight radiation dose/depth profile, atomic oxygen (AO) erosion of the radiation damaged TUS cable jacket surfaces is more rapid than the development of radiation induced embrittlement of the same surfaces. Additionally, the layered construction of the jacket prevents crack growth propagation, leaving the inner layer material compliant with the design elongation requirements. As a result, the TUS cable insulation design was verified to meet performance life requirements.

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