German Contribution to the X-38 CRV Demonstrator in the Field of Guidance, Navigation and Control (GNC)

Astronomy and Astrophysics – Astronomy

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As a solution to meet a safety requirement to the future full scale space station infrastructure, the Crew Return/Rescue Vehicle (CRV) was supposed to supply the return capability for the complete ISS crew of 7 astronauts back to earth in case of an emergency. A prototype of such a vehicle named X-38 has been developed and built by NASA with European partnership (ESA, DLR). An series of aerial demonstrators (V13x) for tests of the subsonic TAEM phase and the parafoil descent and landing system has been flown by NASA from 1998 to 2001. A full scale unmanned space flight demonstrator (V201) has been built at JSC Houston and although the project has been stopped for budgetary reasons in 2002, it will hopefully still be flown in near future. The X-38 is a lifting body with hypersonic lift to drag ratio about 0.9. In comparison to the Space Shuttle Orbiter, this design provides less aerodynamic maneuvrability and a different actuator layout (divided body flap and winglet rudders instead as combined aileron and elevon in addition to thrust- ers for the early re-entry phase). Hence, the guidance and control concepts used onboard the shuttle orbiter had to be adapted and further developed for the application on the new vehicle. In the frame of the European share of the X-38 project and also of the German TETRA (TEchnol- ogy for future space TRAnsportation) project different GNC related contributions have been made: First, the primary flight control software for the autonomous guidance and control of the X-38 para- foil descent and landing phase has been developed, integrated and successfully flown on multiple vehicles and missions during the aerial drop test campaign conducted by NASA. Second, a real time X-38 vehicle simulator was provided to NASA which has also been used for the validation of a European re-entry guidance and control software (see below). According to the NASA verification and validation plan this simulator is supposed to be used as an independent vali- dation tool for the X-38 re-entry simulation and onboard software. Third, alternate guidance and control algorithms for the re-entry flight phase of X-38, using onboard flight path optimization for the guidance task and dynamic inversion control methods for attitude control have been developed. The resulting alternate guidance and control software shall be flown as a flight experiment onboard the V201 spaceflight test vehicle. Fourth, a fault tolerant computer similar to the one used onboard the ISS is planned to be integrated into the V201 spaceflight test vehicle as a host of the re-entry GNC software mentioned above. This paper will summarize the development and test phases of European guidance and control soft- ware and avionics elements for the different phases of the X-38 mission. Flight test results from the X38 aerial drop test campaigns will be presented and discussed. In addition, the flight experiment of the fault tolerant computer will be described.

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