Force Measurement Device for ARIANE 5 Payloads

Computer Science

Scientific paper

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Scientific paper

ESTEC uses since 1991 a Force Measurement Device (FMD) for the measurement of dynamic mechanical forces and moments. This tool allows the determination of forces and moments applied to the test hardware at its interface to the test facilities during dynamic testing. Three forces and three moments are calculated from the measurements of eight tri-axial force links and used to either characterize the dynamic mechanical behaviour of the test item and/or to control forces and moments during vibration testing (force limited vibration control). The current FMD is limited to test items with an interface diameter of up to about 1.2 m (adapter already available) and a mass compatible with ARIANE 4 payloads. The limitations of the current system come from the maximum of eight tri-axial force links and from the analogue technique of the Signal Processing Unit (SPU) that allows only a limited number of geometric configurations for the mechanical interface. Following the success of the FMD during former test campaigns, e.g. ROSETTA STM + FM, the need for a FMD, compatible with ARIANE 5 payloads has been established. Therefore ESA decided to develop a new FMD system. The system will include a digital real time SPU with 72 force input channels, corresponding to 24 tri-axes force sensors or 72 mono axial force sensors. The SPU design will allow extending the number of force input channels to 144. The set-up of the FMD will be done via a standard PC interface. The user will enter for each force sensor the location and the measurement direction in the reference coordinate system. Based on the geometrical information and the maximum forces and moments expected the PC will calculate the optimum range settings for the charge-amplifiers and the corresponding matrix with weighting factors which will allow to perform a fast calculation of the six output forces and moments from the 72 (or 144) input forces. The six output channels with forces and moments can then be connected either to the vibration control system or data acquisition system. The paper will present the status of the new FMD development, selection criteria for sensor and signal conditioners, trade offs performed for the various design options of the SPU and considerations about the mechanical interface design.

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