Experimental Assessment of the Susceptibility to Stress-Corrosion Cracking of Ti-6A1-4V Alloy Exposed to MON-1 Propellant Tank Environment's Background and Test Design

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Due to the Rosetta satellite launch postponement, the possibility of subjecting the titanium propellant tanks to off-loading, decontamination and subsequent refilling was considered by the European Space Agency. In this light, it was unknown whether, during this process, alterations of chemical composition of residuals in the tanks could cause unacceptable stress- corrosion damage of the tank material. So far, the susceptibility of Ti-6Al-4V alloy to stress-corrosion cracking in MON-1 environment has been assessed in nominal conditions of stress and chemical environment which are not sufficiently representative of real cases such as the off-loading, decontamination and refilling of tanks. The test programme that will be described in the paper has the objective of assessing the possibility of stress-corrosion cracking in Ti-6Al-4V propellant tanks in the case of tank off-loading, decontamination and refilling. The assessment involves the experimental determination of crack propagation stress intensity threshold values of parent plate and weld material exposed to the propellant tank stress and chemical environment expected during off-loading and decontamination. Based on these test results, the Agency will generate requirements on the reusability of titanium propellant tanks and recommendations to future projects on how to design tanks to avoid stress- corrosion damage. Since the test activity is currently in progress, in this paper the discussion will be focused on the background and test design phase.

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