Damage and fracture in large-aperture fused-silica vacuum spatial filter lenses

Astronomy and Astrophysics – Astrophysics

Scientific paper

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Scientific paper

Optical damage that results in large scale fracture has been observed in the large, high- fluence, fused-silica, spatial filter lenses on the Nova and Beamlet lasers. In nearly all cases damage occurs on the vacuum side of the lenses and because the vacuum side of the lens is under tensile stress this damage can lead to catastrophic crack growth if the flaw (damage) size exceeds the critical flaw size for SiO2. The damaged 52 cm Nova lenses fracture into two and sometimes three large pieces. Although under full vacuum load at the time they fracture, the Nova lenses do not implode. Rather we have observed that the pieces lock together and air slowly leaks into the vacuum spatial filter housing through the lens cracks. The Beamlet lenses have a larger aspect ratio and peak tensile stress than Nova. The peak tensile stress at the center of the output surface of the Beamlet lens is 1490 psi versus 810 psi for Nova. During a recent Beamlet high energy shot, a damage spot on the lens grew to the critical flaw size and the lens imploded. Post shot data indicate the lens probably fractured into 5 to 7 pieces, however, unlike Nova, these pieces did not lock together. Analysis shows that the likely source of damage is contamination from pinhole blow-off or out-gassing of volatile materials within the spatial filter. Contamination degrades the anti-reflection properties of the sol-gel coating and reduces its damage threshold. By changing the design of the Beamlet lens it may be possible to insure that it fails safe by locking up in much the same manner as the Nova lens.

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