Composite structures for optical mirror applications

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Scientific paper

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Composite Structures, Graphite-Epoxy Composites, Mirrors, Manufacturing, Metal Coatings, Optical Properties

Scientific paper

The employment of composites in RF structures such as antennas, feedhorns, and waveguides is outlined, and focus is placed on the parameters of a composite mirror operating in the 3-5- and 8-12-micron areas. A large beam-steering composite mirror fabricated from ultrahigh-modulus graphite/epoxy is described, including its three subassemblies: the core subassembly and two facesheet subassemblies. Attention is given to an alternative approach in which a gel coat resin is applied to the glass surface and the mirror substrate is pressed to the tool to cover the mirror with the resin. Another method is to seal the composite from the effects of moisture expansion by applying a eutectic coating; voids and crystal-grain growth are the main sources of surface perturbation on such mirror surfaces.

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