Coated particle fuel for radioisotope power systems and heater units: status and future research needs

Statistics – Applications

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Alpha Decay, Diffusion, Interface Formation, Nonelectronic Thermal Conduction And Heat-Pulse Propagation In Solids, Thermal Waves

Scientific paper

Coated particle fuel has been proposed recently for use in Radioisotope Power Systems (RPSs) and Radioisotope Heater Units (RHUs) for a variety of space missions requiring power levels from mWs to 10's or even hundreds of Watts. It can be made into different shapes and sizes of solid compacts, heating tapes, or paints. Using a conservative design approach, this fuel form could increase by 2.3-2.4 times the thermal power output of a LWRHU, while offering promise of enhanced safety. These performance figures are based on using single-size (500 μm) compacts of ZrC coated 238PuO2 kernels and assuming 10% and 5% He release, respectively, at 1723 K, following 10 years of storage. Using binary-size (300 and 1200 μm) fuel kernels in the compact increases the thermal power output by an additional 15%. 238PuO2 fuel kernels are intentionally sized (>=300 μm in diameter) to prevent any adverse radiological effects. They are non-respirable and non-inhalable and, if ingested, would simply be excreted with no radiological effects. The 238PuO2 fuel kernels are contained within a strong ZrC coating, which is designed to fully retain the fuel and the helium gas. Helium retention in large grain (>=300 μm) granular and polycrystalline fuel kernels is possible even at high temperatures (>1700 K). The former could be fabricated using binderless agglomeration or similar processes, while the latter could be fabricated using Sol-Gel or thermal plasma processes, with potentially less radioactive waste and fabrication contamination. In addition to summarizing the results of a recent effort investigating the performance of coated fuel particle compact (CPFC) and helium gas release, this paper identifies and discusses future research and testing needs. .

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