Ceramic Thermal Protection Materials - How Far Can We Go? (Part II)

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A space vehicle re-entering the earth's atmosphere is exposed to severe environmental conditions. In particular, certain surface areas of the vehicle such as the stagnation point area or exposed control surfaces have to withstand extraordinary thermal and oxidative loads. These loads that have to be taken by a thermal protection system (TPS) are driven mainly by the geometry of the vehicle, its mass and its re-entry path. As a consequence, small vehicles like the X-38 demonstrator of a re-usable crew return vehicle (CRV) need TPS components capable of withstanding temperatures of 1800°C accompanied by severe aerodynamic and chemical loads. Currently, the only promising materials having the potential of re-usability in such an environment are Si-based ceramics and related derivatives such as C-C/SiC. These materials have an extended oxidation regime leading to the formation of an oxidation-inhibiting SiO2-layer. Nevertheless, a number of parameters may turn this so-called passive oxidation mode into a different oxidation mode which can be characterized by the release of gaseous SiO. This is the so-called active oxidation mode which induces massive degradation of the material. Based on a long-term experimental and theoretical investigation performed on the constituents of SiC and its most important derivatives and oxidation products, a mechanism was proposed describing the relevant parameters which govern the transition from passive to active oxidation of SiC in a re-entry type environment. The crucial reaction process related to this transition was found to be the interaction of SiO and SiO2 with atomic and molecular oxygen, i.e. In a previous publication this mechanism was derived by a thorough study of a large number of related elementary reaction steps and the analysis of experimental findings [1]. In the course of the investigation, however, many other results have been obtained which could not be published within the frame of the above publication. Therefore, this publication will disclose further results of the investigation including The results of the investigation are considered to enhance the fundamental understanding of the oxidation characteristics of Si-containing ceramics such as SiC or C-C/SiC under re-entry flight conditions. Beyond that, they are thought to be of crucial impact when deriving the useful life-time as well as the operational limits of Si-based ceramic TPS for RLV's. [1]Hilfer G., "Ceramic Thermal Protection Materials - How Far Can We Go ? New Aspects on the Oxidation Behavior During

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