Calibration of an analytical thermal model for an epoxy-based composite sandwich design

Statistics – Applications

Scientific paper

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X-Ray, Observatories And Site Testing, Spaceborne And Space Research Instruments, Apparatus, And Components

Scientific paper

An epoxy-based sandwich configuration was designed to meet the structural and thermal requirements of a nose cap for the space shuttle solid rocket boosters (SRB's). This project was suspended in late 1999, but the information gathered during this work is unique in the sense that portions of graphite-epoxy layers were modeled at temperatures exceeding their glass transition temperatures. This work presents the results of the thermal model calibration efforts. A symmetric sandwich configuration was chosen that includes an inner and outer structural skin with a graphite-epoxy composite, Hexcel's AGP370-8H/3501-6 (AS4/3501-6), and a center epoxy-based syntactic core. 3M SC350G, that provides thermal protection. Each graphite-epoxy section consists of seven layers, each layer with a 0°, 90°, or +/-45° graphite fiber orientation. Three flat panels (0.305×0.483 m top view dimensions) using this sandwich construction were fabricated and exposed to an aerothermal environment in the Marshall Space Flight Center (MSFC) Improved Hot Gas Facility (IHGF). Each of these panels had ten interstitial thermocouples in the panel. The exact locations of the thermocouples and thickness of the different layers were determined by X-ray evaluation. A 1-D model was generated that used the outer surface IR measured temperature as a boundary condition, and the predicted temperatures were compared with the measured temperatures, calibrating the code. .

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