Ball Aerospace Long Life, Low Temperature Space Cryocoolers

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Cryogenics, Refrigerators, Low-Temperature Detectors, And Other Low-Temperature Equipment, Spaceborne And Space Research Instruments, Apparatus, And Components

Scientific paper

This paper describes the development, qualification, characterization testing and performance at Ball Aerospace of long life, low temperature (from 4 to 35 K) space cryocoolers. For over a decade, Ball has built long life (>10 year), multi-stage Stirling and Joule-Thomson (J-T) cryocoolers for space applications, with specific performance and design features for low temperature operation. As infrared space missions have continually pushed for operation at longer wavelengths, the applications for these low temperature cryocoolers have increased. The Ball cryocooler technologies have culminated in the flight qualified SB235 Cryocooler and the in-development 6 K NASA/JPL ACTDP (Advanced Cryocooler Technology Development Program) Cryocooler. The SB235 and its model derivative SB235E are 2-stage coolers designed to provide simultaneous cooling at 35 K (typically, for Mercury Cadmium Telluride or MCT detectors) and 100 K (typically, for the optics) and were baselined for the Raytheon SBIRS Low Track Sensor. The Ball ACTDP cooler is a hybrid Stirling/J-T cooler that has completed its preliminary design with an Engineering Model to be tested in 2005. The ACTDP cooler provides simultaneous cooling at 6 K (typically, for either doped Si detectors or as a sub-Kelvin precooler) and 18 K (typically, for optics or shielding). The ACTDP cooler is under development for the NASA JWST (James Webb Space Telescope), TPF (Terrestrial Planet Finder), and Con-X (Constellation X-Ray) missions. Both the SB235 and ACTDP Coolers are highly leveraged off previous Ball space coolers including multiple life test and flight units.

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