A Solid Core Heatpipe Reactor with Cylindrical Thermoelectric Converter Modules

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Power And Production Reactors, Heat Engines, Heat Pumps, Heat Pipes, Reactor Coolants, Reactor Cooling, And Heat Recovery, Spaceborne And Space Research Instruments, Apparatus, And Components

Scientific paper

A nuclear space power system that consists of a solid metal nuclear reactor core with heat pipes carrying energy to a cylindrical thermoelectric converter surrounding each of the heat pipes with a heat pipe radiator surrounding the thermoelectric converter is the most simple and reliable space power system. This means no single point of failure since each heat pipe and cylindrical converter is a separate power system and if one fails it will not affect the others. The heat pipe array in the solid core is designed so that if an isolated heat pipe or even two adjacent heat pipes fail, the remaining heat pipes will still transport the core heat without undue overheating of the uranium nitride fuel. The primary emphasis in this paper is on simplicity, reliability and fabricability of such a space nuclear power source. The core and heat pipes are made of Niobium 1% Zirconium alloy (Nb1Zr), with rhenium lined fuel tubes, bonded together by hot isostatic pressure, (HIPing) and with sodium as the heat pipe working fluid, can be operated up to 1250K. The cylindrical thermoelectric converter is made by depositing the constituents of the converter around a Nb1%Zr tube and encasing it in a Nb 1% Zr alloy tube and HIPing the structure to get final bonding and to produce residual compressive stresses in all brittle materials in the converter. A radiator heat pipe filled with potassium that operates at 850K is bonded to the outside of the cylindrical converter for cooling. The solid core heat pipe and cylindrical converter are mated by welding during the final assembly. A solid core reactor with 150 heat pipes with a 0.650-inch (1.65 cm) ID and a 30-inch (76.2 cm) length with an output of 8 Watts per square inch as demonstrated by the SP100 PD2 cell tests will produce about 80 KW of electrical power. An advanced solid core reactor made with molybdenum 47% rhenium alloy, with lithium heat pipes and the PD2 theoretical output of 11 watts per square inch or advanced higher temperature converter to operate at 1350K could produce a greater output of approximately 100KW.

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