New Specimen Access Device for the Large Space Simulator

Mathematics – Logic

Scientific paper

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Scientific paper

The Large Space Simulator (LSS) is used to simulate in- orbit environmental conditions for spacecraft (S/C) testing. The LSS is intended to be a flexible facility: it can accommodate test articles that can differ significantly in shape and weight and carry various instruments. To improve the accessibility to the S/C inside the LSS chamber a new Specimen Access Device (SAD) has been procured. The SAD provides immediate and easy access to the S/C, thus reducing the amount of time necessary for the installations of set-ups in the LSS. The SAD has been designed as bridge crane carrying a basket to move the operator into the LSS. Such a crane moves on parallel rails on the top floor of the LSS building. The SAD is composed by three subsystems: the main bridge, the trolley that moves along the main bridge and the telescopic mast. A trade off analysis has been carried out for what concerns the telescopic mast design. The choice between friction pads vs rollers, to couple the different sections of the mast, has been evaluated. The resulting design makes use of a four sections square mast, with rollers driven deployment. This design has been chosen for the higher stiffness of the mast, due to the limited number of sections, and because it reduces radically the risk of contamination related to a solution based on sliding bushings. Analyses have been performed to assess the mechanical behaviour both in static and in dynamic conditions. In particular the telescopic mast has been studied in detail to optimise its stiffness and to check the safety margins in the various operational conditions. To increase the safety of the operations an anticollision system has been implemented by positioning on the basket two kind of sensors, ultrasonic and contact ones. All the translations are regulated by inverters with acceleration and deceleration ramps controlled by a Programmable Logic Controller (PLC). An absolute encoder is installed on each motor to provide the actual position of the SAD to the operator and to implement a further software anticollision based on the geometrical model of the LSS chamber and the S/C.

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