Design and Operation of an IR-CAGE For Thermal Vacuum Testing of a Communication Satellite

Computer Science

Scientific paper

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Scientific paper

A specific infrared radiation device was designed and manufactured for infrared simulation on a communication satellite. For the thermal vacuum test of this satellite, radiation fields with different sizes, shapes and radiation intensities were required to deliver additional heating power onto the space- craft panels. Five of the six sides of the cube- shaped satellite had to be equipped with flat IR- frames so that a cage surrounding the S/C had to be designed. The following features of the IR-cage were re- quired: A lightweight, but still rigid construction of the frame with space-proofed materials; using of standard components for cost reasons; radiation intensities of 400 to 1100 W/m2; a computer-based system for individual control of the heating circuits; a user friendly and safe handling of the operation panel and the recording of all operational parame- ter. The mechanical construction was realised by using aluminium profiles. The standard components al- lowed completing the mechanical set-up within a short time. After some investigation concerning the heating devices it was decided to use heating strips for the radiation fields of low intensity and com- mercial IR-quartz radiators for fields with higher intensity. A special suspension for the heating strips was designed to keep them under defined tension. The power supplies for the heating circuits were computer-controlled. The software allowed the individual power setting of each heater. Addition- ally an automatic mode for controlling the heaters by a reference thermocouple was foreseen. Beside design features of the cage, this paper will also describe the heater concept and the control system, and it will have a look at QA relevant mat- ters.

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